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沈陽精密機械加工
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精密機械加工處理中需要注意的問題

2022-09-16 13:27:41

在進行沈陽精密機械加工中程序多且精密;因此,在處理中有不少問題是需要我們注意的,但是很主要需要我們操作人員注意的有三點,下面小編就來告訴大家:

1、為了保證(zheng)加工精(jing)度,粗(cu)、精(jing)加工分開進行(xing):

因(yin)為粗加工(gong)(gong)(gong)(gong)時(shi),切(qie)削量大,工(gong)(gong)(gong)(gong)件所受切(qie)削力(li)、夾緊力(li)大,發(fa)熱量多,以及加工(gong)(gong)(gong)(gong)表面有(you)較顯著(zhu)的(de)加工(gong)(gong)(gong)(gong)硬化現象,工(gong)(gong)(gong)(gong)件內(nei)(nei)部存在(zai)著(zhu)較大的(de)內(nei)(nei)應(ying)(ying)力(li),如果粗加工(gong)(gong)(gong)(gong)連續進行,則精(jing)加工(gong)(gong)(gong)(gong)后(hou)的(de)零件精(jing)度(du)會(hui)因(yin)為應(ying)(ying)力(li)的(de)重新分布(bu)而很快喪失。對(dui)于某些加工(gong)(gong)(gong)(gong)精(jing)度(du)要求高的(de)零件。在(zai)粗加工(gong)(gong)(gong)(gong)之(zhi)后(hou)和精(jing)加工(gong)(gong)(gong)(gong)之(zhi)前,還應(ying)(ying)安(an)排低溫退火或時(shi)效(xiao)處理(li)工(gong)(gong)(gong)(gong)序來(lai)消除內(nei)(nei)應(ying)(ying)力(li)。

2、合理地選用設備:

粗(cu)加(jia)(jia)工(gong)(gong)主要(yao)是(shi)切掉大(da)部分加(jia)(jia)工(gong)(gong)余量(liang),并(bing)不要(yao)求有較高(gao)的(de)(de)加(jia)(jia)工(gong)(gong)精度(du)(du),所(suo)以粗(cu)加(jia)(jia)工(gong)(gong)應在功率較大(da)、精度(du)(du)不太高(gao)的(de)(de)機(ji)床(chuang)上進行(xing),精加(jia)(jia)工(gong)(gong)工(gong)(gong)序則要(yao)求用較高(gao)精度(du)(du)的(de)(de)機(ji)床(chuang)加(jia)(jia)工(gong)(gong)。粗(cu)、精加(jia)(jia)工(gong)(gong)分別(bie)在不同的(de)(de)機(ji)床(chuang)上加(jia)(jia)工(gong)(gong),既(ji)能充(chong)分發(fa)揮設備(bei)能力,又(you)能延長精密機(ji)床(chuang)的(de)(de)使用壽(shou)命。

沈陽精密機械加工


3、在機械加工工藝路線中,常(chang)安排(pai)有(you)熱處(chu)理工序:

熱處理(li)工(gong)(gong)(gong)(gong)序位(wei)置(zhi)的(de)安排如(ru)下:為(wei)改善金(jin)屬的(de)切削加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)性能,如(ru)退(tui)火(huo)、正火(huo)、調(diao)質等(deng),一般(ban)安排在(zai)機械加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)前進行(xing)。為(wei)消(xiao)除(chu)內應力,如(ru)時(shi)效處理(li)、調(diao)質處理(li)等(deng),一般(ban)安排在(zai)粗加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)之后,精加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)之前進行(xing)。為(wei)了提高(gao)零件(jian)的(de)機械性能,如(ru)滲(shen)碳、淬火(huo)、回火(huo)等(deng),一般(ban)安排在(zai)機械加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)之后進行(xing)。如(ru)熱處理(li)后有(you)較(jiao)大的(de)變形,還須安排加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)序。

二、機械(xie)加工中的(de)安(an)全注意事項:

1、便于(yu)操作,減少來回走動,避(bi)免不必要的(de)彎腰、踮腳動作。

2、定位準確可靠,防止稍有震動(dong)便產生誤動(dong)作。

3、機床設備操(cao)作件運(yun)動方向和被操(cao)作部(bu)件運(yun)動方向要符(fu)合規(gui)定(ding),并有簡易(yi)符(fu)號標(biao)志。

4、手柄、手輪(lun)、按(an)鈕(niu)的結構和排(pai)列(lie)位(wei)置(zhi)要符合規定。啟動(dong)按(an)鈕(niu)應安裝在機殼(ke)內或裝設防(fang)止意外觸動(dong)的護(hu)環。安裝在軸(zhou)桿上的手輪(lun)、手柄,在自(zi)動(dong)進刀時,會隨軸(zhou)轉動(dong)傷人,因此應安裝自(zi)動(dong)脫出裝置(zhi)。

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